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Process flow: aluminum water heating - aluminum water pouring into the mold - vertical die-casting machine compression molding - picking up - product surface treatment (manual or fully automatic operation is optional)
Die-cast aluminum pot production process |
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Pictures for reference |
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Function | Aluminum ingots are melted into molten aluminum | Aluminum die casting | Removing flash from pots | Rough polishing and fine polishing of pot surfaces | |||||
Equipment | Optional electric or gas stove | Four-column die-casting machine | Pneumatic grinder | Multi-station shot blasting machine | |||||
Pictures for reference |
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Function | Magnetic sheet composite | High temperature oven after pot spraying | Primer and Teflon spray | Preheating the cookware surface | |||||
Equipment | Wire winding hydraulic press | High temperature oven | Manual spraying equipment | Conveyor oven |
category |
Vertical aluminum pot die casting machine(CNC) |
Horizontal aluminum pot die casting machine(NC) |
Machine control method |
Servo system digital control |
Proportional valve analog control |
Processing range diameter*height (mm) |
≤320*150 |
≤320*150 |
Minimum product thickness(mm) |
1.5mm |
1.5mm |
quality |
Finished product rate 99% |
Finished product rate 90% |
Material utilization |
One-time molding, waste ratio<0.1% |
One-time molding, waste ratio>50% |
Output (pcs/8h) |
1000 pcs |
600 pcs |
Motor power(KW) |
22KW--Servo motor saves 50% energy |
30KW--Normal motor |
500kg Electric furnace output |
Single product weight 1KG, output 500 pieces |
Single product weight 1KG, output 250 pieces |
Mould service life |
300,000 |
50,000 |
Mould material |
H13 |
DH21 |
Automatic loading and unloading control |
YES(Optional) |
YES(Optional) |
Induction cooker double bottom function |
Under development |
Unable to achieve |
Pass high temperature test |
500° |
450° |
Overall dimensions (length*width*height)m |
3*3*3 |
8*2.2*3 |
Equipment cost |
The total investment cost of vertical die-casting equipment is 30% lower than that of horizontal die-casting machine |
Description |
Motor Power |
Working Pressure |
Return Force |
Opening Height |
Cylinder Stroke |
Equipment Weight |
KW |
MPA |
KN |
mm |
mm |
KG |
|
HPFS-200T |
18.5 |
24 |
126 |
1000 |
700 |
8500kg |
HPFS-300T |
36 |
25 |
306 |
1200 |
800 |
17500kg |
HPFS-400T |
28.3 |
25 |
306 |
1300 |
800 |
19000kg |
HPFS-500T |
29 |
25 |
306 |
1200 |
900 |
25000kg |
HPFS-600T |
40 |
25 |
720 |
1300 |
900 |
40000kg |